Industrial computers with Windows and updates: What you need to consider

In industrial automation, stable, secure, and long-term supported systems are essential for controlling production processes efficiently and reliably. An often underestimated factor here is choosing the right Windows operating system and the appropriate license. This is because many Windows versions only receive security updates and patches for a limited period of time—a crucial aspect for the operational safety and availability of industrial plants.

The use of outdated or no longer supported operating systems can have serious consequences: security risks, unplanned downtime, or compatibility issues when integrating new technologies. For companies that rely on Windows-based controllers and HMI systems, it is therefore essential to be fully aware of the support cycles for Windows versions and to take action in good time.

In this article, we explain why choosing the right Windows operating system for industrial computers, also known as IPCs for short, is crucial, what risks are involved when support ends, and how you can future-proof your systems.

Why Windows is so popular in industry

Windows is the standard in industrial automation for several reasons and is frequently installed on industrial computers. One of the main advantages is its high compatibility with common automation software, SCADA systems, and HMI solutions. Controllers, visualization systems, and edge devices can be easily integrated into existing Windows infrastructures. This facilitates communication between automation systems and higher-level ERP or MES systems.

In addition, industrial companies benefit from easy connection to IT networks and security mechanisms. This allows production and company data to be exchanged efficiently without complex interfaces or additional hardware.

However, not every Windows version is equally suitable for industrial use and IPC. Factors such as real-time capability, long-term support, security features, and resource consumption play a role here.

The F-series touch panels from tci meet the latest security challenges.

Another important advantage is the close integration of Windows with enterprise systems. Since many companies rely on Windows-based applications, for example for building management or integration with higher-level IT systems, different systems within a building can easily communicate with each other. This simplifies both administration and adaptation to future requirements.

Nevertheless, it is important to note that not every Windows version is suitable for all applications in an industrial environment. The choice of the right operating system or industrial computer depends heavily on specific requirements, such as performance, security features, and long-term support. In the following sections, we will discuss the different Windows versions and explain which ones are best suited for your needs.

Windows versions used in building automation

Windows version and deadlines at a glance:

(*Current Windows license included in delivery; **Optional delivery contents; All information provided without guarantee)

Our tip: For industrial computer applications, we recommend an LTSC version (Long-Term Servicing Channel), as these receive security updates over long periods of time and do not include disruptive feature updates..

Safety aspects in industrial automation

Industrial plants are increasingly networked—from the production site to the cloud. This increases the risk of cyberattacks. An outdated operating system without the latest security updates can become a gateway for malware or ransomware and cause production downtime.

Windows versions such as Windows 10 IoT Enterprise or Windows 11 IoT Enterprise offer security features such as:

• BitLocker for hard disk encryption

• Windows Defender as integrated malware protection

• Advanced access controls for users and systems

It is important that security updates are installed consistently. Planning the operating system across the entire life cycle of the machine or system is equally crucial.

Future trends: edge computing, AI, and cybersecurity

Industrial automation is developing rapidly. Topics such as edge computing, cloud connectivity, and artificial intelligence (AI) place new demands on operating systems. Windows 11 IoT Enterprise and upcoming versions will offer features that enable easy integration of AI algorithms, predictive maintenance, and big data analytics.

At the same time, cybersecurity is becoming increasingly important. Regular audits, patch management, and choosing a Windows version with long-term support are therefore essential.

IPC Box Systems: Designed for edge computing

Practical tip: How do I find the Windows version?

Press the [Windows key] + [Pause] to open a window with basic information. If you are not using a keyboard, open a window by entering “winver” in the search field. "About Windows:

What to do when support is coming to an end?

A simple update to a new Windows version is often not possible in industrial control systems. This frequently requires a hardware upgrade, especially for older CPUs. We offer:

• Free consultation on choosing the right Windows version

• Hardware updates for panels and controllers

• Long-term support strategies for your automation environment

We require the following information in order to prepare:

• Which version of Windows is currently installed?

• Which processor architecture (CPU) is used?

You can obtain this information by pressing [Windows key] + [Pause] or using the command “winver”.

My conclusion

Choosing the right Windows operating system for industrial computers is not a minor detail, but a strategic decision for security, efficiency, and future viability. Those who opt for a long-term solution today will avoid costly downtime tomorrow.